Why Rust Shouldn't be ignored
Rust is progressive. Once corrosion begins, it continues to spread beneath the surface — weakening metal roofing and structural steel over time.
Exposure to moisture, oxygen, and harsh weather conditions accelerates oxidation. Left untreated, rust can lead to surface deterioration, recurring leaks, structural weakening, and costly repairs.
Repainting over corrosion does not stop it. Without proper treatment, rust will continue to develop beneath the coating.
Professional rust management is about stabilising corrosion, sealing the surface correctly, and preventing further oxidation.
How We Manage Rust
Rust management requires more than surface repair. At Rubber Roofs, every project begins with a detailed inspection to determine the extent of corrosion and assess structural integrity. During this stage, we identify whether affected sheets can be restored or if replacement is necessary, and this is discussed before any work proceeds.
Where restoration is appropriate, we apply a structured rust management system that stabilises active corrosion and seals the surface correctly to restore protection and extend service life.
Approved systems are backed by a 10-year product and workmanship warranty.
Our Rust Management Process
• Detailed inspection to assess corrosion and structural integrity
• Identification of sheets that require replacement before treatment
• Surface preparation to remove contaminants and loose rust
• Application of RostTech™ to convert active corrosion into a stable compound
• Sealing and protection using liquid rubber technology with built-in RostGuard™ rust inhibition
• Long-term barrier against moisture and oxidation
Why choose us
Rust treatment only performs as well as the team applying it. That’s why RubberRoofs™ gives every project:
• In-house trained teams.
• Structured project management from inspection to sign-off
• System-based rust management, not cosmetic repainting
• 10-year warranty on approved systems (product and workmanship)
• Environmentally responsible products with no harmful chemicals
• Experience across residential, commercial, and industrial properties
• Nationwide service capability
frequently asked questions
In many cases, yes. If corrosion has not compromised the structural integrity of the sheet, it can be stabilised and sealed using a structured rust management system. During inspection, we determine whether restoration is possible or if certain sheets require replacement.
Paint alone does not stop active corrosion. If rust is not converted and stabilised before coating, oxidation continues beneath the surface. This causes bubbling, peeling, and recurring corrosion. Proper treatment requires conversion, sealing, and protection.
Common signs include flaking metal, visible red or brown corrosion, bubbling coatings, thinning sheet metal, recurring leaks, or rust spreading around fasteners and joints. Early detection reduces long-term repair costs.
Not always. RostTech™ penetrates and converts active rust into a stable compound, reducing the need for aggressive grinding in many cases. The correct preparation method is determined during inspection.
Approved rust management systems installed by Rubber Roofs carry a 10-year warranty on product and workmanship, provided the roof is structurally suitable for restoration.
The products used in our rust management system are water-based, environmentally friendly, free from harmful chemicals, and include mould inhibitors.
Cost depends on the size of the roof, the severity of corrosion, and whether sheet replacement is required. A detailed inspection allows us to provide a structured quotation.
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